2026 Volume 17 Issue 2
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Biotechnological Systems: Protein Substances Based on Enzymatic Hydrolysis of Collagen, Implementation of Engineering Innovations


, , , ,
  1. Scientific and Educational Center for Applied Biotechnology and Nutrition, Kemerovo State Medical University, Kemerovo, Russia.
  2. Department of Agrobiotechnologies, Higher Engineering School of Agrobiotechnology “Agrobiotech” (HES A), Tomsk, Russia.
  3. Art Life Company, Tomsk, Russia.
  4. Department of Management, Entrepreneurship and Engineering, Ural State University of Economics, Ekaterinburg, Russia.
Abstract

This research presents a novel biotechnological approach for the development of an 'all-purpose' protein substance, "Metacollagen Silicon+", designed for specialized products with tailored functional properties. The core innovation lies in the enzymatic hydrolysis of animal-derived collagen, primarily bovine gelatin, using fungal alkaline protease (Protosem C). This process is characterized by mild, naturally analogous biochemical conditions, operating without pH pre-adjustment. A key differentiator of this substance is the incorporation of silicon, derived from mineral water sourced from a deep Siberian well, containing a notable concentration of silicic acid (75.7±11.3 mg/L). The resulting "Metacollagen Silicon+" is a mixture of collagen types I, II, and III, exhibiting favorable organoleptic characteristics. The article details the amino acid profile of the hydrolyzed collagen, highlighting the significant presence of glycine, proline, and hydroxyproline, alongside seven essential amino acids crucial for human health. The study elaborates on the multifaceted role of silicon in the body, particularly its importance for epithelial and connective tissues, skin, hair, nails, and bone health, where it interacts with calcium and various micronutrients. Furthermore, the research explores a sustainable practice of repurposing solid gelatin capsules, investigating methods for their purification from synthetic dyes using activated carbon as an effective sorbent. The developed process is implemented at an automated biotechnological facility certified under ISO 22000 and GMP standards, positioning this innovative protein substance as a valuable ingredient for functional foods, dietary supplements, and cosmetic products aimed at improving connective tissue health and bodily appearance.


Keywords: Collagen hydrolysis, Protein substance, Enzymatic treatment, Silicon integration, Gelatin capsules

Introduction

A biotechnology for a new raw ingredient – a universal protein substance for the production of specialized products with defined functional properties – has been developed. Hydrolyzed collagen of animal origin and mineral water with a high silicon content were used as the base (Aguirre-Cruz et al., 2020; Arely et al., 2020; Felician et al., 2021; Santos & Duarte, 2021; Mikhailovich et al., 2023). Collagen is cleaved using biological catalysts – alcalase or collagenase enzymes – without prior pH adjustment. This process is biochemical, fully analogous to natural processes, and is characterized by mild production technological parameters (Rahman & Al-Mamun, 2022; Wang & Chen, 2023; Genc & Ibanoglu, 2024). The high silicon content is ensured by the use of silicon-mineral therapeutic water, extracted from a well 850 meters deep in the Western Siberia region. The silicon acid content in one liter of water is 75.7±11.3 mg (Aguirre-Cruz et al., 2020; Arely et al., 2020; León-López et al., 2020; EFSA, 2021; Khatri et al., 2021; Mohamed & Al-Tahir, 2021; Al-Atif, 2022; Hashim & Al-Naimi, 2022; Javadpoor & Shariati, 2023; Jugdaohsingh & Powell, 2023; Li & Wei, 2023; Martinez-Puig et al., 2023; Oubari & El-Ghorab, 2023; Pu et al., 2023; Price et al., 2023; Skov & Jensen, 2023; Bian et al., 2024; Lima & Costa, 2024; Ohara & Ito, 2024; Zhang & Yang, 2024; Shariati & Khan, 2025).

Materials and Methods

The study utilized bovine food-grade gelatin (grade P-180, type B) as the primary raw material for collagen hydrolysis. Enzymatic breakdown was performed using Protosem C (fungal alkaline protease) at 50000 units/g. The mineralizing agent incorporated into the final product was mineral water with a high silicon content (75.7±11.3 mg/L silicic acid), sourced from an 850-meter depth well in the Tomsk region, Western Siberia. The hydrolysis process was carried out under mild biochemical conditions, mimicking natural processes without pre-adjustment of pH. The resulting hydrolyzed collagen, termed "Metacollagen Silicon+", was analyzed for its amino acid composition using standard analytical techniques (Rahman & Al-Mamun, 2022; Jugdaohsingh & Powell, 2023; Wang & Chen, 2023; Genc & Ibanoglu, 2024; Ohara & Ito, 2024; Shariati & Khan, 2025).

Results and Discussion

The assessment of silicon's role in connective tissue and bone metabolism involved reviewing existing literature on its biochemical interactions with other elements (Ca, P, Na, K, S, Al, Co) and its necessity for epithelial and connective tissues, skin, hair, nails, and bone mineralization (Araujo et al., 2021; Li & Wei, 2023; Price et al., 2023), as well as its relationship with Vitamin D and K.For the investigation into repurposing gelatin capsules, various types of solid gelatin capsules (TJK № 0) were sourced. These included batches with different color combinations (green/transparent, green/green, red/red). Analytical methods, specifically spectrophotometry (UV-Vis spectrophotometry), were employed to quantify the presence of synthetic dyes within these capsules. Calibration curves were constructed using standard solutions of dyes (Brilliant Blue E133, Carmine E124, Copper chlorophyllin complex E141, Quinoline Yellow E104) at concentrations ranging from 0.5 to 20 µg/mL. Sorption studies were conducted to evaluate the effectiveness of different sorbents (zeolite of coarse and fine fractions, microcrystalline cellulose (MCC), and activated carbon) at varying concentrations (2%, 10%, 20%) in removing dyes from hydrolyzed gelatin capsule solutions. Spectrophotometric analysis also served to determine the dye content in the final purified product, comparing it against established regulatory limits (TR TS 0.29/2012). The biotechnological production of the "Metacollagen Silicon+" substance was implemented at an automated facility certified under ISO 22000 and GMP standards. The amino acid composition of the new form of biologically active collagen – "Metacollagen Silicon+" – obtained by biotechnological enzymatic hydrolysis of food-grade bovine gelatin (grade P-180, type B) using Protosem C (fungal alkaline protease) 50000 units/g has been investigated. The developed form of biologically active dietary supplement (BAD) represents a mixture of collagen types 1, 2, and 3 with good organoleptic characteristics. Type I collagen constitutes 90% of the collagen found in tendons, organs, and bones; type II is found in the cartilage of knees, shoulders, and other joints; and type III is the main type of cartilage in reticular fibers and is found where type I collagen is also present. The collagen molecule (tropocollagen) is constructed from three peptide chains, each containing 1000 amino acid residues. The amino acid composition of collagen is unusual: every third amino acid is glycine, 20% are proline and hydroxyproline residues, 10% are alanine, and the remaining 40% are represented by all other amino acids. Collagen is the only protein containing hydroxyproline. The amino acid composition of hydrolyzed collagen is presented in Table 1.

 

 

Table 1. Amino acid composition of hydrolyzed collagen

Amino Acid

Content, mg/g (m ± SEM)

Content, % of total

Aspartic acid

41.29 ± 0.07

5.5

Hydroxy-L-proline

112.09 ± 0.02

14.9

Threonine

12.18 ± 0.14

1.6

Serine

22.11 ± 0.18

2.9

Glutamic acid

72.91 ± 0.57

9.7

Proline

129.62 ± 0.20

17.2

Glycine

165.69 ± 0.57

22.0

Alanine

67.37 ± 0.47

8.9

Valine

16.27 ± 0.12

2.2

Methionine

3.21 ± 0.06

0.4

Isoleucine

10.78 ± 0.09

1.4

Leucine

20.36 ± 0.18

2.7

Phenylalanine

12.63 ± 0.15

1.7

Histidine

3.71 ± 0.05

0.5

Lysine

20.15 ± 0.64

2.7

Arginine

37.46 ± 0.69

5.0

Hydroxylysine

5.21 ± 0.14

0.7

 

Hydrolyzed collagen (metacollagen) consists of amino acids that play an important role in human development and health. It contains over 50% of the total sum of glycine, hydroxy-α-proline, and proline, as well as seven of the eight essential amino acids – leucine, isoleucine, valine, lysine, methionine, threonine, and phenylalanine.

The silicon contained in metacollagen performs multifaceted functions in the body. It should be noted that living tissues exhibit a certain affinity for silicic acid. The presence of silicon compounds in the body is extremely necessary. In its metabolic processes, silicon is biochemically closely linked with certain other elements (Ca, P, Na, K, S, Al, Co). Effective absorption of silicon in the gastrointestinal tract presupposes the presence of its soluble forms, such as ortho-silicic acid, which is present in drinking and mineral water in the range of 2 to 5 mg/L. Currently, it has been established that silicon compounds are necessary for the normal functioning of epithelial and connective tissues, to which they impart strength, elasticity, and impermeability. These properties of connective tissues, due to the presence of silicon, are important not only for the skin but also for blood vessels, where silicon is concentrated primarily in elastin and, to a lesser extent, in collagen. The amount of silicon in connective tissue dramatically drops in atherosclerosis. As a result, the robustness of artery walls is compromised by a decrease in elastin levels. Simultaneously, wall permeability increases, allowing lipids to penetrate the plasma and deposit within the blood vessels. Similar changes occur during aging, which is why atherosclerosis is particularly prevalent among the elderly. Silicon compounds actively participate in human hair and nail growth processes. The silicon deposited there chemically binds keratin macromolecules with cross-links, increasing its resistance to the action of liquids. One of the simplest and most obvious diagnostic signs of silicon deficiency in the body is brittle nails. Magnesium, iron, copper, manganese, silicon, boron, and several other micronutrients, including vitamins B6, B9 (folates), B12, C, K, carotenoids, flavonoids, Omega-3, and polyunsaturated fatty acids (PUFAs), also contribute to maintaining the health of the bone system and connective tissues. Magnesium, manganese, copper, zinc, and boron are commonly referred to as osteotropic minerals that promote the synthesis of collagen and elastin. Animal experiments have shown that silicon increases the rate of bone mineralization and calcification along with vitamin D. Furthermore, the metabolism of silicon and calcium is closely linked. For example, the aging process is associated with an imbalance between these elements, specifically a decrease in silicon content and an increase in calcium in connective tissues. Introducing silicon into the diet promotes bone tissue healing. For maximum absorption of silicon by bone tissue, vitamin K is necessary, which plays a vital role in bone mineralization through the carboxylation of osteocalcin. A deficiency of vitamin K can affect the incorporation of silicon into bone tissue. It is important to note the regulatory, personalized role of the microbiome and genome in these processes (Aguirre-Cruz et al., 2020; Arely et al., 2020; Kim et al., 2020; Araujo et al., 2021; Khatri et al., 2021; Santos & Duarte, 2021; Al-Atif, 2022; Song & Zhang, 2022; Farhadieh & Gianoutsos, 2023; Javadpoor & Shariati, 2023; Jugdaohsingh & Powell, 2023; Martinez-Puig et al., 2023; Mikhailovich et al., 2023; Oubari & El-Ghorab, 2023; Price et al., 2023; Pu et al., 2023; Ohara & Ito, 2024).

The water composition includes a complex of other vital mineral substances that, along with silicon, determine its therapeutic properties. Silicon and its numerous compounds play an important role in the body's metabolic reactions and are primarily necessary for the normal functioning of connective tissue (Danchin et al., 2024; Mendoza et al., 2024).

The technology for producing "Metacollagen Silicon+" substance has been developed and implemented at ArtLife's modern automated biotechnological facility, certified under ISO 22000 and GMP international standards. The innovativeness of this technology lies in the enzymatic hydrolysis of native collagen under mild processing conditions (controlled temperature and pH). The cleavage of the collagen molecule is mediated by a biological catalyst—an enzyme produced via eco-friendly microbial synthesis.

The final product and its synergists, or promoters, are meant to be used in the production of speciality nutrition and cosmetics. These products are designed to correct metabolic disorders in connective tissues (epithelium, mucous membranes, cartilage, etc.) and improve the physiological condition and aesthetic appearance of skin, hair, and nails (Çınaroğlu et al., 2023; Delcea et al., 2023; Hsiao et al., 2024; Rossi et al., 2024; Tan et al., 2024).

Experimental Section: Recycling of Gelatin Raw Materials

This study evaluates the feasibility of repurposing hard gelatin capsules (HGC) as raw material components, addressing both environmental and economic concerns. Research focused on the concentration of synthetic dyes in fermented HGCs, as these substances represent potential health risks (Song & Zhang, 2022; Javadpoor & Shariati, 2023; Martinez-Puig et al., 2023; Mikhailovich et al., 2023; Oubari & El-Ghorab, 2023; Skov & Jensen, 2023; Bian et al., 2024; Lima & Costa, 2024; Zhang & Yang, 2024).

The study objects included: HGC capsules №0 (green/transparent 340/340; green/green 564/564; red/red 1805/1805) and high-purity dyes (Brilliant Blue 85%, Carmine 85%, Copper complex of chlorophyllin 97%, and Quinoline Yellow).

Methodology: UV-Vis Spectrophotometry

Sample Preparation: Investigated solutions of fermented HGC were diluted 10–50 times with demineralized water, depending on color intensity. Demineralized water served as the blank sample. All tests were performed in duplicate (Ku et al., 2023; Yang et al., 2023; Di Fiore et al., 2024; Mickevičius et al., 2024; Kalion et al., 2025).

Calibration Curves: A standard dye solution (250 µg/mL) was prepared based on active dye content (QC data). Working solutions were then prepared in concentrations of 0.5–10 µg/mL (up to 20 µg/mL for carmine).

Experimental results are visualized in Figures 1 and 2.

 

 

Figure 1.  Calibration curves of working dye solutions

 

Figure 2. UV spectra of dye solutions

* Note: Blue spectrum – carmine (λmax = 515 nm); green spectrum – Brilliant Blue (λmax = 630 nm); red spectrum – copper complex of chlorophyllin (λmax = 403 nm); black spectrum – Quinoline Yellow (λmax = 413 nm).

 

The results of using different sorbents are presented in Table 2.

 

Table 2.  Comparative table of using different sorbents (green/transparent sample, diluted 20 times)

Sorbent

Control

Copper Complex of Chlorophyllin Content in Fermented TJK, µg/mL

698.73

 

205.91

 

Zeolite coarse 2%

685.68

1.02 times

202.12

1.02 times

Zeolite coarse 10%

652.52

1.07 times

194.76

1.06 times

Zeolite coarse 20%

622.08

1.12 times

185.24

1.11 times

Zeolite fine 2%

630.10

1.11 times

187.54

1.10 times

Zeolite fine 10%

530.90

1.32 times

171.31

1.20 times

Zeolite fine 20%

401.19

1.74 times

159.25

1.29 times

MCC 2%

655.59

1.07 times

194.45

1.06 times

MCC 10%

644.84

1.08 times

194.24

1.06 times

MCC 20%

611.55

1.14 times

185.25

1.11 times

Charcoal 2%

367.68

1.90 times

75.33

2.73 times

Charcoal 10%

171.40

4.08 times

10.78

19.10 times

Charcoal 20%

102.64

6.81 times

7.24

28.44 times

Sorbent

Copper Complex of Chlorophyllin Content in Fermented TJK, µg/mL

Reduction in concentration compared to the control

Brilliant Blue Content in Fermented TJK, µg/mL

Reduction in concentration compared to the control

 

 

According to the data presented in Table 1 and Figure 2, activated charcoal exhibits the best sorption properties, reducing the content of copper complex of chlorophyllin by 1.9-6.81 times and Brilliant Blue by 2.73-28.44 times.

According to TR TS 0.29/2012 Annex 11, the concentration of dyes in dietary supplements should not exceed 300 mg/kg of dry product. An exception is the copper complex of chlorophyllin, for which there is no strict limitation. Consequently, in a 7g product of collagen, the amount of dyes should not exceed 2.1 mg. Purification of fermented TJK with 10% or more activated charcoal satisfies this requirement. The conclusion is that for the purification of TJK from dyes, it is advisable to use activated charcoal at a concentration of 10% as a sorbent. Based on the results of the conducted studies, the possibility of using a new form of biologically active collagen for maintaining connective tissue health can be concluded. The innovative biotechnology for obtaining a new raw ingredient is positioned as a universal protein substance for the production of specialized products with defined functional properties.

Solid gelatin capsules can be used as an additional raw material source for gelatin, provided they are purified from synthetic dyes.

Conclusion

The conducted research demonstrates the high efficacy of activated charcoal (at a 10% concentration) for the purification of enzymatically hydrolyzed collagen raw material (fermented TJK) from synthetic food dyes, including the copper complex of chlorophyllin and Brilliant Blue FCF. This sorption treatment enables the reduction of dye concentrations to levels compliant with the stringent regulatory requirements of TR TS 029/2012 for dietary supplements. The resulting purified collagen protein hydrolyzate possesses significant potential as a universal functional ingredient. Its application is primarily targeted at the development of specialized food products and dietary supplements designed for the maintenance and restoration of connective tissue health. The proposed biotechnological approach not only solves the issue of decontaminating raw materials from unwanted colorants but also aligns with the principles of resource-saving and waste utilization, as it allows for the processing of secondary gelatin-containing resources, such as colored capsule shells. Thus, the study substantiates a viable technological strategy for obtaining safe, standardized protein substrates with targeted functional properties for the nutraceutical and food industries.

Acknowledgments: The authors thank the administration of the Research and Production Association «Art Life» for the opportunity to research its basis.

Conflict of interest: None

Financial support: None

Ethics statement: None

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How to cite this article
Vancouver
Mikhailovich PV, Yurievna KY, Nikolaevich AA, Boisjoni T, Viktorovna RE. Biotechnological Systems: Protein Substances Based on Enzymatic Hydrolysis of Collagen, Implementation of Engineering Innovations. J Biochem Technol. 2026;17(2):71-7. https://doi.org/10.51847/rNztg9p5B3
APA
Mikhailovich, P. V., Yurievna, K. Y., Nikolaevich, A. A., Boisjoni, T., & Viktorovna, R. E. (2026). Biotechnological Systems: Protein Substances Based on Enzymatic Hydrolysis of Collagen, Implementation of Engineering Innovations. Journal of Biochemical Technology, 17(2), 71-77. https://doi.org/10.51847/rNztg9p5B3
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